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插层纳米复合材料的制备和应用(英文)

插层纳米复合材料的制备和应用(英文)
插层纳米复合材料的制备和应用(英文)

Advances in Preparation and Application of

Intercalated Nanocomposites

Abstract: Because of the different properties from ordinary materials, the intercalated nanocomposites have a very broad application prospect. Phyllo-silicates are the most suitable materials to prepare intercalated nanocomposites because of its natural laminated structure. Intercalated nanocomposites have many advantages and can be used in many fields. The properties and structures of intercalated nanocomposites are introduced, the preparation methods and the intercalate mechanisms are described: there are three methods to prepare the intercalated nanocomposites: intercalation of polymer or pre-polymer from solution, in situ intercalative polymerization method, melt intercalation method; the thermodynamics and kinetics of intercalation process are analyzed. At last, the application prospect of intercalated nanocomposites is pointed out.

Key Words: intercalated nanocomposites; intercalation; phyllo-silicates

1Introduction

Traditionally, polymeric materials have been filled with synthetic or natural inorganic compounds in order to improve their properties, or simply to reduce cost. Nanocomposites, which can be also added into polymeric materials, are a new class of composites for which at least one dimension of the dispersed particles is in the nanometer range [1]. Compared to virgin polymers, corresponding nanocomposites can show particular improvements, including mechanical properties such as tension, compression, bending and fracture. Barrier properties like permeability and solvent resistance can also be improved, as well as optical properties. Ionic conductivity can also be improved. Among all the potential nanocomposite precursors, those based on clay and layered silicates have been most widely investigated, probably because the starting clay materials are easily gained and because their intercalation chemistry has been studied for a long time[2].

2Structure and characteristics

2.1layered silicates

The structures of different kinds of layered silicates are similar. The commonly used layered

silicates belong to the same general

family of 2:1 layered or

phyllo-silicates, consisting of very

thin layers that are usually bound

together with counter-ions. Their

basic building blocks are tetrahedral

sheets in which silicon is

surrounded by four oxygen atoms,

and octahedral sheets in which a

metal like aluminum is surrounded

by eight oxygen atoms [3]. The layer

thickness is around 1 nm, and the

lateral dimensions of these layers

may vary from 30 nm to several microns or larger, depending on the particular layered silicate. MMT, hectorite, and saponite are the most commonly used layered silicates. Their structure is given in Fig. 1[4].

2.2 Nanocomposite structures

There are three main types of composites may be obtained when a layered clay is associated with a polymer (Fig.2). They are: phase separated micro-composite, intercalated nanocomposite and exfoliated nanocomposite. When the polymer is unable to intercalate between the silicate sheets, a phase separated composite is obtained (Fig.2a), whose properties stay in the same range as traditional micro-composites. Intercalated structure (Fig.2b) in which a single (and sometimes more than one) extended polymer chain is intercalated between the silicate layers resulting in a well ordered multilayer morphology built up with alternating polymeric and inorganic layers. When the silicate layers are completely and uniformly dispersed in a continuous polymer matrix, an exfoliated or delaminated structure (Fig.2c) is obtained [5].

3 Nanocomposite preparation

The preparative methods are divided into three main groups according to the starting materials and reacting conditions: intercalation of polymer or pre-polymer from solution; in situ intercalative polymerization method; melt intercalation method [6~7].

3.1 Intercalation of polymer or pre-polymer from solution

If the polymer or pre-polymer is soluble and the silicate layers are expandable, this method is available. First, the layered silicate is swollen in a solvent, such as water, chloroform, or toluene. Then put the polymer into the layered silicate solutions, blend them together, the polymer chains will intercalate and displace the solvent within the interlayer of the silicate. While the solvent removing, the intercalated structure still remains, resulting in nanocomposite.

3.2 In situ intercalative polymerization method

In this method, the layered silicate is swollen within the liquid monomer or a monomer solution so the polymer can occur within the interlayer of the silicate. Polymerization can be initiated either by heat or radiation, by the diffusion of a suitable initiator, or by an organic initiator or catalyst. 3.3 Melt intercalation method

In this method, the layered silicate is first mixed with the polymer above the softening point of the polymer, then the polymer will intercalate into the silicate under shear or static stress. This method has great advantages over either in situ intercalative polymerization or polymer solution intercalation. First, this method is environmentally friendly due to the absence of organic solvents. Second, it is compatible with current industrial process, such as extrusion and injection molding. The melt intercalation method allows the use of polymers which were previously not suitable for in situ polymerization or solution intercalation.

4 Intercalation reaction mechanisms

There are two main explanations about how the intercalation occurs: thermodynamics theory and kinetics theory.

4.1Thermodynamics theory

Thermodynamics theory believes that whether the intercalation process can occur or not is determined by its free energy (ΔG). If ΔG is less than zero, the intercalation is available. Since the temperature is constant during intercalation, so ΔG=ΔH-TΔS, if ΔG<0, ΔH must less than TΔS, there are three situations that are possible to satisfy this condition:(a)ΔH<0 and ΔS>0;(b)ΔH

The enthalpy and entropy change varies in different preparation methods. Take melt intercalation method for example to explain the thermodynamic change during intercalation. The syste m’s initial state is fused polymer and layer silicate minerals. Its final state is intercalated nanocomposite with polymer chains fixed within the interlayer of the silicate. The entropy during this process is less than zero. In this case, ΔH must be less than TΔS so that the intercalation process can happen. Therefore, the whole process is determined by the enthalpy change. The strength of the interaction between the polymer chains and the silicate layers is the key point to whether the intercalation can occur or not. From the formula: ΔG=ΔH-TΔS, the conclusion is got that high temperature is not beneficial to the reaction [8~9].

4.2Kinetics theory

In the kinetics theory, the intercalation process is divided into two processes: first, the polymer gets through the primary particles and reaches the edge of the grains, then spreads into the crystal lattice layers. If the speed of the first stage is larger than the second stage, the volume of the grain will influence the intercalation. A principle about how to select compatible polymer / layered silicate system is proposed based on the above discussion: the shorter of the functional groups of the layered silicate, the more conductive to the intercalation [10].

5 Nanocomposite properties

5.1 Mechanical properties

In general, the addition of an organically modified layered silicate in a polymer matrix results in significant improvements of Young’s modulus. For example, Gorrasi [11] reported an increase from 216 to 390MPa for a PCL nanocomposite containing 10 wt% ammonium-treated montmorillonite.

Apart from the modulus, the addition of an organically modified layered silicate in a polymer matrix usually can also increase the tensile strength compared to that of polymer material. For example, Shelley [12]reported a 175% improvement in yield stress accompanied by a 200% increase in tensile modulus for a nylon 6 nanocomposite containing 5 wt% clay.

5.2 Barrier properties

Generally, polymer/layered silicate nanocomposites are characterized by very strong enhancements of their barrier properties. Polymers ranging from epoxies and good sealants (like siloxanes) to semi-permeable (e.g. polyureas) and highly hydrophilic (e.g. PV A) are all improved up to an order of magnitude by low clay loadings [13].

The dramatic improvement of barrier properties can be explained by the concept of tortuous paths. That is, when impermeable nanoparticles are incorporated into a polymer, the permeating molecules are forced to wiggle around them in a random walk, and hence diffuse by a tortuous pathway, so its barrier properties are improved.

5.3 Thermal stability

Generally, the incorporation of clay into the polymer matrix was found to enhance thermal stability by acting as a superior insulator and mass transport barrier to the volatile products generated during decomposition, as well as by assisting in the formation of char after thermal decomposition [14].

6 Application

As described above, polymer nanocomposite materials have many properties better than conventional composites, such as strength, stiffness, thermal and barrier properties, as well as flame retardant behavior. These improved properties are generally attained at lower filler content in comparison with conventionally filled systems. Therefore, polymer/layered silicate nanocomposites are far lighter in weight than a conventional composite, which makes them quite competitive for specific applications. Another unique aspect of nanocomposites is the lack of property trade-offs. Traditionally, blend or composite formulations require trade-offs between desired performance, mechanical properties or cost. However, polymer nanocomposite provides a route around these traditional limitations, and offers the opportunity to design materials without the compromises typically found in conventionally filled polymers. These advantages of polymer/layered silicate nanocomposites bring it a variety of possible industrial applications: barrier material, construction, aerospace, food packaging, textiles, etc [15].

6.1 As barrier materials

Polymer nanocomposites are expected to find wide applications as barrier materials. In fact, the excellent barrier properties of clay-based polymer nanocomposites could result in considerable enhancement of shelf-life for many types of packaged food. Therefore, the property advantages would make them widely acceptable in packaging industries as wrapping films and beverage containers. For example, Bayer has developed a new grade of plastic films for food packaging, which are made from PA6 exfoliated nanocomposites [16].

6.2 In environmental protection

It is worth noticing that the weight advantage of polymer nanocomposites could have a significant impact on environmental protection and material recycling. It is predicted that widespread use of polymer nanocomposites would save 1.5 billion liters of gasoline over the life of 1 year’s production of vehicles and reduce related CO2emissions by more than 5 billion

kilograms [17].

7 Summary

Up to now, the research about intercalated nanocomposites is still at the exploration stage and there are many problems need to be solved. To figure out these problems, some suggestions are proposed: first of all, the dispersion of the nano-particles should be improved. Because of its small scale, nano-particles have a big surface area which increase the adsorption force between the particles, therefore, surface modification of nano-particles are very important. It is significant to choose a suitable surface modifier to reduce the force between the particles to guarantee the granules are effectively scattered in the polymerization process; further more, new highly effective intercalators should be sought. To some layered silicate minerals which has a strong interlayer force like kaolinite, inserting directly is very hard, and the preparation of the existing intercalators are tedious, the stability is bad, therefore, seeking new intercalators and expanding its range of choice can bring new developments to the synthesize of the silicate nanocomposites; w hat’s more, the intercalation technology should be improved and the reaction time should be reduced. The existing inserting reactions are very complex. It needs long time consuming and is inefficiency, so improving the inserting technology is very necessary.

Intercalated nanocomposite is a highly promising new research field. It combines the rigidity, dimensional stability, thermal stability of the inorganic silicate and the tenacity of the polymer together and shows excellent performance in many fields. Until now, many nano-properties of the composite are unknown. Therefore, the functions of the nanocomposite should be developed so that its additional value can be greatly increased.

References:

[1] S. Pavlidoua, C.D. Papaspyridesb. A review on polymer–layered silicate nanocomposites. Progress in Polymer Science. 2008, 33: 1119–1198;

[2] Gorrasi G, Tortora M, Vittoria V, Galli G, Chiellini E. Transport and mechanical properties of blends of poly caprolactone and a modified montmorillonite–poly caprolactone nanocomposite. J Polym Sci Polym Phys. 2005, 40: 1118–24;

[3] Suprakas Sinha Ray, Masami Okamoto. Polymer/layered silicate nanocomposites: a review from preparation to processing. Prog. Polym. Sci. 2003, 28: 1539–1641;

[4] Michael Alexandre, Philippe Dubois. Polymer-layered silicate nanocomposites: preparation, properties and uses of a new class of materials. Materials Science and Engineering, 2000,28: 1-63;

[5] S.H. Anastasiadis, K. Chrissopouloua, B. Frick. Structure and dynamics in polymer/layered silicate nanocomposites. Materials Science and Engineering B. 2008, 152: 33–39;

[6] Xiaoying Wang, Y umin Du, Jianhong Yang, Xiaohui Wang, Xiaowen Shi, Ying Hu. Preparation, characterization and antimicrobial activity of chitosan/layered silicate nanocomposites. Polymer. 2006, 47:6738-6744;

[7] Hu Chong-han, Chen Xiao-chen. The Status and Suggestion of Legal Protection of the Right to Exclusive Use Registered Trademark in Foshan Ceramic Industry [J]. Fo Shan Ceramics. 2005, 18:139-142;

[8] ZHAO Shun-ping, XIA Hua, ZHANG Sheng-hui. Reasearch Advances in Kaolinite/Organics

Intercalated Complex [J]. Journal of Materials Science&Engineering, 2006, 21:58-62;

[9] Lu Yinping, Zhang Y ude, Liu Qinfu, Li Jingru. Research progress in preparation and application of nanoclay[J]. New Chemical Materials, 2005, 37, 108-114;

[10] Wang Linjiang. Kaolinite-Organic Intercalation reaction and In-Situ Synthesis of Sialon Materials. Ph. D. Dissertation of Chinese Academy of Sciences, 2002;

[11] Gorrasi G, Tortora M, Vittoria V, Pollet E, Lepoittevin B, Alexandre M, et al. Vapor barrier properties of polycaprolactone montmorillonite nanocomposites: effect of clay dispersion. Polymer 2003, 44:2271-2279;

[12] Shelley JS, Mather PT, DeVries KL. Reinforcement and environmental degradation of nylon 6/clay nanocomposites. Polymer 2002, 42:5849-5858;

[13] Lee S-S, Ma YT, Rhee H-W, Kim J. Exfoliation of layered silicate by ring opening reaction of cyclic oligomers in PET–clay nanocomposites. Polymer 2005, 46:2201-2210;

[14] Ray SS, Bousima M. Biodegradable polymers and their layered silicate nanocomposites: in greening the 21st century materials world. Prog Mater Sci 2005, 50:962–1079;

[15] Chen Fu, Zhao Enlu. The preparation and application of nano-kaolinite [J]. Ceramics, 2007, 5:48-53;

[16] Gacitua WE, Ballerini AA, Zhang J. Polymer nanocomposites: synthetic and natural fillers. Maderas Ciencia y tecnología. 2005, 7:159–78;

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